ATCORP, ATC-101 composite material structure have Bronze backing intermediate layer of porous bronze sintering and sliding layer of PTFE (Poly tetra fluoro Ethylene) with fillers. Bronze Backing provides strength to composite structure and help to avoid rusting of parts while intermediate layer of bronze provides bonding of steel with PTFE and absorb heat during working hours.PTFE/Fillers works as self-lubricating agent and form hydrodynamic layer during operation and avoid metal to metal contact for minimizing wear , reduce friction and improved service life.ATC-101 Material comes with three option like tin flash , copper flash or Zn Flashing also to avoid rusting of steel during transit /storage
Performance Index
Units
Dry Friction
Boundary Lubricaiton
Oil Lubrication
Max Dynamic Load
Mpa
140
140
140
Max Staic Load
Mpa
140
140
140
Working Temperature
°C
-200 - +280
-200 - +280
-200 - +280
Max Linear Velocity
m/s
2.5
5
5
Max Pv Values
m/s x Mpa
1.8 – 3.6
5
60
Coefficient of Friction
0.02 – 0.20
0.04 – 0.12
0.02 -0.08
Benefits of ATC101
Complete self-lubricating material, no need of oil, grease or any other lubricants.
Wear resistant, chemical resistant, fatigue resistant
Optimum performance over a wide range of loads and speeds
High static and dynamic load capability
Negligible stick-slip
Good frictional properties
Standard part available in stock, Global acceptability of sizes