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ATC ExtraMile Material Composition

ATCORP , ExtraMile™ composite material structure have steel backing, intermediate layer of porous bronze sintering and sliding layer of Polyamide 46 with Fillers.steel Backing provide strength to composite structure while intermediate layer of bronze provide bonding of steel with PTFE and absorb heat during working hours.Polyamide46 and Fillers Sliding layer works as marginally lubricating agent and provide improved lubrication with help of applied Grease /Oil/Lubricants. Sliding layer comes in form of Lubricating indents for greased application and plain layer for oil lubricated application.ATC-ExtraMile™ Material comes with three options like tin flash , copper flash or Zn Flashing also to avoid rusting of steel during transit /storage

ATC100
Performance IndexUnitsOil LubricatedGrease Lubricated
Max Dynamic LoadMpa250250
Max Staic LoadMpa140140
Working Temperature°C- 40 - + 175-40 - +175
Max Linear Velocitym/s102.5
Max Pv Valuesm/s x Mpa2.82.8
Coefficient of Friction0.01 -0.060.01 – 0.10

Benefits of ATC ExtraMile

  • Developed for heavy loads and slow speed in greased lubricated condition, offering good fatigue strength and contributing to a longer service life for the component.
  • Can work for a long time without oil in the condition of boundary lubrication; under oil or grease lubrication interval, the working-life will be longer. Suitable for linear, swing, and rotary motion.
  • Exhibits excellent resistance to chemicals and erosion, making them suitable for harsh operating environments.
  • Low wear rate and seizure resistant.
  • Works well in grease lubricated condition; in oil lubricated condition provides satisfactory result, however not recommended for dry applications.
  • Can accommodate dust up to certain levels.
  • Compact and light compared to steel or bronze bearings.
  • Designed for optimal performance when marginally lubricated with grease or oil.
  • Used in a wide range of applications, including automotive, mechanical handling, lifting equipment, machine slides, and various industrial machinery. High static and dynamic load capability.
  • Lead-free material compliant to ELV, WEEE, and RoHS specifications.